Technology is always changing since the beginning of the technological era. As such, there must be a way of telling whether the new technology is ready for use in its current state or requires further modification. There is where pilot plants come in handy. A pilot plant can be defined as a pre-commercial production system which utilizes new production technology so that it provides a chance for further studies being done about the new technology.
Apart from obtaining knowledge, a trial plant is constructed and operated for several other reasons. For example, in already active commercial production units, it offers a chance of investigating the influence of changing conditions during operation. In addition, engineers or anyone involved gets a chance to examine aspects like construction materials and recycle operations among others.
Another importance of trial plants that cannot be overlooked is safety. One person must be convinced that their new proposal or process is sound before presenting it to the top management or any other body concerned with funding and safety. Building and operating a pilot plant helps reduce chances of making costly mistakes in the final large scale equipment. Financers feel safer making financial commitments on investments that have the potential of succeeding.
A pilot plant is also necessary for the purposes of conforming to government regulations or changing them. Another non-technical purpose is to try and get the public to support the new technology in question before it goes into full operation. Typical pilot plant is a miniature version of a full-scale production plant. Every aspect of the full-scale plant is captured in a pilot plant. They are built in various sizes depending on the technology being tested.
Building can be done in laboratories with the use of simple stock laboratory apparatus while paying attention to the sizes. Nevertheless, in certain instances the plants may be a lot more expensive on engineering works because the assembling is done right from process equipment instrumentation and piping together with being custom fabricated. Their usage in teaching employees in preparation for operations in full-size production units is another major use associated with them.
The plant also achieves other layout design goals like low maintenance costs and low space requirement. In this phase, the involved personnel must ensure that the components they require for maintenance and replacement are located in a place where they can be accessed easily. For easier modification and building, the final unit must be properly laid.
Most ordinary people may not understand that a poorly laid and crowded units cost more in terms of repair efforts and takes more maintenance time. Well-laid operating facilities which come after the piloting phase take advantage of the available space without exceeding or underusing it. It goes without saying that the space must be maintained at a premium since adding more or significantly reducing it translates to unnecessary expenses.
In conclusion, when an individual has to come up with the layout of the unit, skills and experience come in handy. A number of the well-known layout techniques used are inspired guesswork, detailed design, and less-detailed design. Each method has its advantages and limitations. The shortcomings and advantages of each method are evident in time, cost, and actual space required.
Apart from obtaining knowledge, a trial plant is constructed and operated for several other reasons. For example, in already active commercial production units, it offers a chance of investigating the influence of changing conditions during operation. In addition, engineers or anyone involved gets a chance to examine aspects like construction materials and recycle operations among others.
Another importance of trial plants that cannot be overlooked is safety. One person must be convinced that their new proposal or process is sound before presenting it to the top management or any other body concerned with funding and safety. Building and operating a pilot plant helps reduce chances of making costly mistakes in the final large scale equipment. Financers feel safer making financial commitments on investments that have the potential of succeeding.
A pilot plant is also necessary for the purposes of conforming to government regulations or changing them. Another non-technical purpose is to try and get the public to support the new technology in question before it goes into full operation. Typical pilot plant is a miniature version of a full-scale production plant. Every aspect of the full-scale plant is captured in a pilot plant. They are built in various sizes depending on the technology being tested.
Building can be done in laboratories with the use of simple stock laboratory apparatus while paying attention to the sizes. Nevertheless, in certain instances the plants may be a lot more expensive on engineering works because the assembling is done right from process equipment instrumentation and piping together with being custom fabricated. Their usage in teaching employees in preparation for operations in full-size production units is another major use associated with them.
The plant also achieves other layout design goals like low maintenance costs and low space requirement. In this phase, the involved personnel must ensure that the components they require for maintenance and replacement are located in a place where they can be accessed easily. For easier modification and building, the final unit must be properly laid.
Most ordinary people may not understand that a poorly laid and crowded units cost more in terms of repair efforts and takes more maintenance time. Well-laid operating facilities which come after the piloting phase take advantage of the available space without exceeding or underusing it. It goes without saying that the space must be maintained at a premium since adding more or significantly reducing it translates to unnecessary expenses.
In conclusion, when an individual has to come up with the layout of the unit, skills and experience come in handy. A number of the well-known layout techniques used are inspired guesswork, detailed design, and less-detailed design. Each method has its advantages and limitations. The shortcomings and advantages of each method are evident in time, cost, and actual space required.
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