Inventors and product creators often struggle to go from the workbench to full-fledged production. The amount of time, energy and investment can be overwhelming. This is where pilot plants come into play. Since they are not full-fledged production facilities the cost is quite a bit lower, reducing the capital investment. Adding the reduced time to get it set up and going adds benefits in many areas. The creator is able to go from creating a single product at a time to do more without having to go broke doing so.
Moving from creating one at a time to many is a huge step for some. The ability to take an item that needs a lot of testing or a product that needs to be made faster and on a larger scale is not an easy task. As the inventor or discoverer, finding that middle ground is harder than it seems. Having a smaller facility that has what you need to do things are a larger scale than before helps move things forward quickly.
Testing needs to be done on a larger scale. When a product or item needs to best tested for viability, doing it one at a time can take a very long time. Waiting on the test to finish before starting the next because the facilities aren't available slows things to a crawl. Having more test stations available is a big advantage of having a larger facility. However, having a full-scale lab is very costly and may not be the best choice when first ramping up.
Production systems need to be perfected before going full-scale. Having a pilot phase allows you to create a system that will eventually grow to a larger facility. To jump to the larger production line immediately is not only expensive but prone to very expensive mistakes. Re-tooling a large production system is often as expensive as starting over. Having a smaller version allows you to test the system for efficiency and mistakes before they become too costly.
Costs are reduced by creating a smaller plant. A lot of investment is required for full-size factories. The land, buildings, time, employees, and equipment cost can be enough to cause companies, investors, and banks from taking the risk. With a middle ground, the cost is greatly reduced and the investment is able to be turned around quickly to get the product to market faster. Once this happens, as the company and sales grow, the facilities can too.
Modular plants have more flexibility. If you need to have the plant but there are no adequate buildings, think modular. They can also be located pretty much anywhere you want. If your facility needs to be near a natural resource that is remote, this type of setup will work well. It can be built on site and moved later if there is a need. Permanent facilities are great for those that don't need the convenience of a movable or remote station.
The construction time for a smaller system is much less. Since you're not setting up a full-scale operation, the amount of time it takes to get everything built and in place is reduced. Saving time like this helps get the production moving quickly. Sales can happen as soon as the product is ready to hit the market.
Providing a middle ground for small companies to grow is essential to move forward. The smaller plants provide the advantages of a large production facility without all the costs associated with it. Time is saved and things can get moving much faster.
Moving from creating one at a time to many is a huge step for some. The ability to take an item that needs a lot of testing or a product that needs to be made faster and on a larger scale is not an easy task. As the inventor or discoverer, finding that middle ground is harder than it seems. Having a smaller facility that has what you need to do things are a larger scale than before helps move things forward quickly.
Testing needs to be done on a larger scale. When a product or item needs to best tested for viability, doing it one at a time can take a very long time. Waiting on the test to finish before starting the next because the facilities aren't available slows things to a crawl. Having more test stations available is a big advantage of having a larger facility. However, having a full-scale lab is very costly and may not be the best choice when first ramping up.
Production systems need to be perfected before going full-scale. Having a pilot phase allows you to create a system that will eventually grow to a larger facility. To jump to the larger production line immediately is not only expensive but prone to very expensive mistakes. Re-tooling a large production system is often as expensive as starting over. Having a smaller version allows you to test the system for efficiency and mistakes before they become too costly.
Costs are reduced by creating a smaller plant. A lot of investment is required for full-size factories. The land, buildings, time, employees, and equipment cost can be enough to cause companies, investors, and banks from taking the risk. With a middle ground, the cost is greatly reduced and the investment is able to be turned around quickly to get the product to market faster. Once this happens, as the company and sales grow, the facilities can too.
Modular plants have more flexibility. If you need to have the plant but there are no adequate buildings, think modular. They can also be located pretty much anywhere you want. If your facility needs to be near a natural resource that is remote, this type of setup will work well. It can be built on site and moved later if there is a need. Permanent facilities are great for those that don't need the convenience of a movable or remote station.
The construction time for a smaller system is much less. Since you're not setting up a full-scale operation, the amount of time it takes to get everything built and in place is reduced. Saving time like this helps get the production moving quickly. Sales can happen as soon as the product is ready to hit the market.
Providing a middle ground for small companies to grow is essential to move forward. The smaller plants provide the advantages of a large production facility without all the costs associated with it. Time is saved and things can get moving much faster.
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